Aeropan Fast

The pre-finished Aerogel system for internal/external heat insulation

AEROPAN FAST comes from the synergy of Ama Composites and Edilteco Group, and their international patents in the heat insulation sector: the pre-finished Aerogel system for interior/exterior heat insulation.

AEROPAN FAST is a pre-finished heat-insulating wall and ceiling panel (indoor or outdoor). It consists of a nano-technological Aerogel insulating product coupled with a breathing membrane in polypropylene reinforced with fibreglass. 

The AEROPAN FAST panel is supplied already smoothed with drowned fibreglass mesh and side overlaps, as well as ready to accommodate fastening plugs. The panel is also pre-prepared for filling in between the various panels.

After installing the filled and smoothed AEROPAN FAST panel apply suitable colour finish in paste to obtain a perfect workmanlike result. Thanks to its pre-applied finish, installation can also be performed in bad weather conditions and what is more this protects the panels during worksite jobs and handling and protects them against accidental deterioration.

The AEROPAN FAST panel provides superior-level thermal performance, which makes it ideal for reaching energy levels suitable for certification according to applicable standards even in small spaces.

AEROPAN FAST makes installation on worksites fast and safe, considerably increasing productivity.

This Panel is perfect for indoor and outdoor heat insulation within the field of energy requalification, permitting the elimination of heat bridges and the total protection of surfaces from adverse weather conditions. It is the ideal product for applications on external perimeter walls and indoor walls, intrados, window intrados, ceilings and for solving thermal bridges.

Consequently, AEROPAN FAST is the right choice for indoor and outdoor restructuring jobs, for building rehabilitation and for historical buildings subject to architectural restraints which require utmost living comfort.

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Realization of interior/exterior heat insulation, for vertical and horizontal surfaces, such as overhanging balconies or the like, made up of a semi-rigid panel, consisting of a layer of silica AEROGEL reinforced with PET fibres (felt), of the AEROPAN FAST type, water-repellent and transpiring, supplied in 1400×720 mm panels, already smoothed with drowned fibreglass mesh and with overlaps ready for fastening plugs, for a nominal thickness of 10 mm (or in panels with 20 mm, 30 mm, 40 mm, 50 mm, 60 mm thickness) with volumetric density 230 kg/m3, heat conductivity 0.015 W/mK, heat resistance Rd 0.67 m2K/W per cm of thickness, working temperature between -50°C /+450°C, permeable to the diffusion of vapour (μ 5), impermeable to surface water and/or immersion with water contact angle of not less than 150°, spread on flat or curved, vertical or horizontal surfaces, after gluing and installed on smooth, dry, non-dusty, perfectly integral surfaces without any trace of roughness.


Examination of the state of the existent support
The plaster layer is fundamental to obtain the perfect flatness of the substrate. This requisite is ideal to install correctly a system which envisages the use of a very reduced-thickness insulation. Noteworthy is that it is necessary to prepare a cohesive and dust-free base: this is what allows the perfect adhesion of the adhesive. In case of necessity, it is appropriate to proceed with the drafting of a surface fixating primer.

The application of the adhesive must be realised on the back of the panel (the part with the rigid crust is the one that has to remain extern and receive the finishing shaving); use a toothed spatula (teeth of 6-8mm) applying the appropriate pression, lay evenly the adhesive on the entire surface of the panel.

The adhesive must not penetrate the joints, but in case they form themselves, these must always be filled with the same insulating material to prevent the formation of thermal bridges and possible cracks.

Between the insulating panel and the support there must not circulate air, hence the insulating panel must be fixed to the support in an even way applying the adhesive on the entire surface of the panel itself.

To guarantee a better adhesion, it is possible to apply a layer of adhesive on the support too (use the same toothed spatula). Afterwards, apply the panel to the support being careful to properly make every area adhere (if necessary, proceed with the superficial beating of the panel with a plastic plastering trowel); verify the perfect adhesion and flatness with the use of an aluminium straight edge.

The insulating sheets must be mechanically fastened using plugs. The locations for the insertion of the plugs are already existent on every panel. The choice of the correct plug will depend on the length and type of the substrate. The length of the plugs will depend on the anchor depth, on the thickness of the old plaster, on the thickness of the glue and on the thickness of the insulating material. The plugs must be installed after the hardening of the adhesive, taking care of maintaining a minimal distance of 15 cm to the corners of the panel. Use exclusively plugs of type DIPK Fischer or similar.

Smoothing product
For smoothing, the same product can be used as that for gluing. This step necessarily requires 2 coats. The first coat creates 2/3 of the total final thickness and must be applied with a 5mm American toothed spatula the second layer must be applied with a smooth spatula.
Total thickness of the two smoothing coats is 2-4 mm. We recommend a coverage of at least 1.5 Kg per mm of thickness.

Use of the primer prepares the surface and makes it uniform. This will then be covered with the finishing coat, avoiding colour irregularities due to different reactions between materials and/or different absorption possibilities.

The system must be protected against the weather with finishing coats or by painting. Various types of products are available on the market: silica, siloxane, acrylic, vinyl, quartzes, etc. Between all of these alternative products, we always recommend using good-quality products with high transpiration.

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